Umgangatho wobuchwephesha bokubumba uya kuchaphazela ngokuthe ngqo ukulungelelaniswa kokusebenza kweebheringi.Ke ngoko, abantu abaninzi banemibuzo emininzi malunga nokuthwala itekhnoloji yokubumba.Umzekelo, zeziphi iingxaki ngokwenziwa kwetekhnoloji yeebheringi ezincinci naphakathi?Iyintoni impembelelo yokwenziwa komgangatho ekusebenzeni kokuthwala?Yeyiphi imiba ebonakaliswa kuphuculo lwetekhnoloji yokuzala?Masikunike impendulo eneenkcukacha.

Iingxaki zangoku kwitekhnoloji yokubumba yeebheringi ezincinci kunye naphakathi zibandakanya ikakhulu:

(1) Ngenxa yempembelelo yexesha elide yendlela yokucinga “yokuxhomekeka kwingqele nokungatshisi” kolu shishino, inqanaba lenkcubeko yabasebenzi kushishino lobuqhetseba liphantsi ngokubanzi: lidityaniswa neemeko ezimbi zokusebenza nendawo yokusebenza, bacinga ukuba njengoko okoko benamandla, abaqondi ukuba ukubunjwa yinkqubo ekhethekileyo.Umgangatho wayo unempembelelo enkulu ekuthwaleni ubomi.

(2) Umlinganiselo wamashishini abandakanyekayo ekuveliseni ubuqhetseba buncinci, kwaye inqanaba lobuchwephesha bobuchwephesha alilingani, kwaye uninzi lwamashishini amancinci naphakathi asekwinqanaba lolawulo lobuqhetseba.

(3) Iinkampani zokubumba ngokubanzi ziye zaphucula indlela yokufudumeza kwaye zamkela ukufudumeza okuphakathi kwamaxesha aphakathi, kodwa zahlala kuphela kwinqanaba lokufudumeza kuphela iintonga zentsimbi.Abazange bakuqonde ukubaluleka komgangatho wokufudumeza, kwaye ishishini lalingenalo i-intermediate frequency induction induction industry.Iinkcukacha zobugcisa, kukho umngcipheko omkhulu womgangatho.

(4) Izixhobo zenkqubo zisebenzisa uxhulumaniso lwe-press: ukusebenza ngesandla, izinto zomntu zinempembelelo enkulu, ukungaguquguquki komgangatho ombi, njengokubumba kunye nokugoqa, ukusabalalisa ubungakanani, ukungabikho kwefayili yezinto eziphathekayo, ukufudumala, ukugqithisa, ukuchithwa okumanzi, njl.

(5) Ngenxa yobume bomsebenzi onzima wokwenza kunye nokucubungula, abantu abatsha abafuni ukubandakanyeka kuyo.Ubunzima ekuqeshweni yingxaki eqhelekileyo kwishishini.Ukuqulunqa amashishini kunzima ngakumbi, nto leyo ibeka umceli mngeni omkhulu ekwenzeni i-automation kunye nokuphuculwa kolwazi.

(6) Ukusebenza kakuhle kwemveliso kuphantsi, iindleko zokusetyenzwa ziphezulu, ishishini likwinqanaba eliphantsi le-ecosystem, kwaye indawo yokuhlala iyawohloka.

Ziziphi iimpembelelo zokubumba umgangatho ekusebenzeni kokuthwala?

(1) I-Carbide yenethiwekhi, ubungakanani bengqolowa kunye nokuhamba kwe-forgings: kuchaphazela ubomi bokukhathala kokuthwala.

(2) Ukwenza iintanda, ukutshisa, kunye nokutshisa: kuchaphazela kakhulu ukuthembeka kokuthwala.

(3) Ubungakanani bokubumba kunye nokuchaneka kwejometri: kuchaphazela ukuzenzekelayo kokuguqulwa kokuguqulwa kunye nokusetyenziswa kwezinto.

(4) Ukusebenza kakuhle kwemveliso kunye ne-automation: Ukuchaphazela iindleko zokuvelisa kunye nokuhambelana komgangatho we-forgings.

Yeyiphi imiba ebonakaliswa kuphuculo lwetekhnoloji yokuzala?Oku kubonakala ikakhulu kwimiba emibini.

enye kuphuculo lwetekhnoloji yemathiriyeli, kwaye enye kukuguqulwa kokwenziwa kwe-automation.

Ukuguqulwa kweteknoloji yezinto eziphathekayo kunye nokuphucula;uphuculo olusemgangathweni: lubonakaliswe ikakhulu kule miba ilandelayo.

(1) Inkqubo yokunyibilikisa: ukunyibilikiswa kwevacuum.

(2) Ukwandisa ulawulo lokulandela izinto ezishiyekileyo ezinobungozi: ukusuka kwi-5 ukuya kwi-12.

(3) Iimpawu eziphambili ze-oksijini, umxholo we-titanium, kunye ne-DS indlela yokulawula ukufakwa okanye ukufikelela kwinqanaba eliphezulu lamazwe ngamazwe.

(4) Ukuphuculwa okuphawulekayo kokufana: Ukwahlula kwamacandelo aphambili kuphucula kakhulu ukusetyenziswa kwenkqubo yokupholisa elawulwayo kunye nokulawulwa kokupholisa, ukulawula ukushisa okujikelezayo kunye nendlela yokupholisa, ukuqonda ukucocwa kabini (ukucoca i-austenite grains kunye ne-carbide particles), kunye nokuphucula inqanaba lenethiwekhi ye-carbide.

(5) Izinga elifanelekileyo leentambo ze-carbide liphuculwe kakhulu: i-superheat yokuphosa ilawulwa, i-rolling ratio inyusiwe, kwaye ixesha lokusasaza kwe-annealing liqinisekisiwe.

(6) Ukuphuculwa kokuhambelana komgangatho wokuthwala intsimbi: Ireyithi yokupasa yobushushu bomzimba we-metallurgical iphuculwe kakhulu.

Ukwenza utshintsho oluzenzekelayo:

1. Ukubunjwa ngesantya esiphezulu.Ukufudumeza okuzenzekelayo, ukusika ngokuzenzekelayo, ukuhanjiswa ngokuzenzekelayo yi-manipulator, ukwenza ngokuzenzekelayo, ukubethelwa ngokuzenzekelayo kunye nokwahlula, ukuqonda ukubunjwa ngokukhawuleza, isantya ukuya kumaxesha angama-180 / ngomzuzu, ilungele ukuqulunqa ubuninzi beebheringi ezincinci kunye neziphakathi kunye neendawo zemoto: inzuzo ephezulu. -inkqubo yokwenziwa kwesantya ibonakaliswe kule miba ilandelayo.

1) Ngokufanelekileyo.Iqondo eliphezulu lokuzenzekelayo kunye nokusebenza kakuhle kwemveliso.

2) Umgangatho ophezulu.I-Forgings inokuchaneka okuphezulu komatshini, isibonelelo esincinci somatshini, kunye nenkcitho encinci yemathiriyeli ekrwada;i-forgings inomgangatho olungileyo wangaphakathi kunye nokuhanjiswa okulungelelanisiweyo kuyanceda ekuphuculeni ubunzima bempembelelo kunye nokumelana nokunxiba, kwaye ubomi obuthwele bunokuba ngaphezulu kokuphindwe kabini.

3) Izinto ezizenzekelayo ziphosa entloko kunye nomsila: susa indawo eyimfama kunye nokuphelisa i-burrs yokuhlola ibha.

4) Ukonga amandla.Xa kuthelekiswa nokubunjwa okuqhelekileyo, kunokonga amandla nge-10% ~ 15%, yonge imathiriyeli ekrwada nge-10% ~ 20%, kwaye yonge ubutyebi bamanzi ngama-95%.

5) Ukhuseleko.Yonke inkqubo yokubumba igqitywe kwindawo evaliweyo;inkqubo yokuvelisa kulula ukulawula, kwaye akukho lula ukuvelisa iintanda zokucima amanzi, ukuxuba kunye nokutshisa.

6) Ukukhuselwa kwendalo.Akukho nkunkuma emithathu, indawo engqongileyo icocekile kwaye ingxolo ingaphantsi kwe80dB;amanzi okupholisa asetyenziselwa ukujikeleza okuvaliweyo, ngokusisiseko ukuphumeza ukukhutshwa kwe-zero.

2. Umqadi wokuhamba wezikhululo ezininzi.Ukusebenzisa izixhobo zokubumba ezishushu zokufa: ukugqiba ukucinezela, ukubumba, ukwahlula, ukubethelwa kunye nezinye iinkqubo kwisixhobo esifanayo, kunye nomqadi wokuhamba usetyenziselwa ukudluliselwa phakathi kweenkqubo, ezifanelekileyo kwi-mearing-sized bearing forging: umjikelo wemveliso 10- Amaxesha e-15 / min.

3. Iirobhothi zithatha indawo yabantu.Ngokwenkqubo yokuqulunqa, oomatshini bokushicilela abaninzi badityanisiwe: ukuhanjiswa kwemveliso phakathi koshicilelo kwamkela ukuhanjiswa kwerobhothi: ilungele iibheringi eziphakathi kunye ezinkulu okanye igiya engenanto yokubumba: umjikelo wemveliso amaxesha angama-4-8 / mino

4. Ii-manipulators zithatha indawo yabantu.Hlaziya uqhagamshelo lokubumba olukhoyo, sebenzisa ii-manipulators ezilula zokutshintsha abantu kwezinye izikhululo, ukusebenza okulula, utyalo-mali oluphantsi, kwaye lulungele ukuguqulwa okuzenzekelayo kwamashishini amancinci.